Compressed Air Analysis
Compressed Air Analysis for Efficient Compressor Systems
Compressed air is the power source behind countless machines, tools, and production processes. But compressed air is only reliable when its quality meets the requirements of your industry. Contamination from oil, particles, moisture, bacteria, or condensation can lead to malfunctions, product rejection, costly downtime, and even dangerous situations. That is why SK Compressor Service offers professional compressed air analysis, performed using high-quality measuring equipment and experienced technicians.
Whether it involves ISO 8573-1 analyses, humidity measurements, pressure dew point checks, or the detection of oil aerosols, we provide clear reports, practical advice, and solutions that improve the quality and safety of your compressed air system.
What is compressed air analysis?
Compressed air analysis is the process of measuring the quality of compressed air based on various parameters that affect the reliability, safety, and performance of a compressed air system. A thorough analysis provides insight into:
moisture content (dew point)
oil aerosols and oil particles
solid particles
bacteria and microorganisms
pressure changes
temperature
airflow and volume flow
residual concentrations of pollutants
SK Compressor Service performs analyses on all types of systems, regardless of brand or age. Among others, we work with systems from KAESER, Atlas Copco, Beko Technologies and Berko.
Why is compressed air analysis so important?
1. Protection of Machinery and Tools
Contaminated air causes wear and tear and can damage sensitive equipment.
2. Food and Pharmaceutical Industries
In this area, companies must comply with strict hygiene requirements. Oil, moisture, and bacteria are absolutely unacceptable.
3. Ensuring Product Quality
In industries such as metalworking, paint spraying, and electronics, contaminated air can lead to visible defects.
4. Lower operating costs
A system that runs on clean air has a longer service life, requires less maintenance, and consumes less energy.
5. Compliance with Standards
Many companies must comply with ISO 8573 or internal quality guidelines. SK Compressor Service provides the corresponding reports.
What measurements do we take?
Our compressed air analyses consist of several components that together provide a comprehensive picture:
1. Measurement of oil aerosols
Oil contamination is one of the greatest risks in compressed air systems. We measure its concentration and source.
2. Particle Measurement
Using advanced equipment, we measure the amount of solid particles of various sizes.
3. Pressure Dew Point Measurement
The dew point determines the amount of moisture in the air. A dew point that is too high leads to condensation, corrosion, and production defects.
4. Temperature and Pressure Measurements
Variations in temperature and pressure affect air quality and energy efficiency.
5. Microbiological Analysis
For industries where extreme hygiene is required, we analyze bacteria and fungi.
6. Checking the Functionality of Dryers and Filters
Along with our services maintenance and leak detection we inspect dryers, filters, and piping.
How often is compressed air analysis necessary?
That depends on the industry and consumption, but on average, we recommend:
Industrial use: 1–2 times a year
Food industry: 2–4 times a year
Healthcare sector: in accordance with protocols and standards
Companies with critical production processes: at least twice a year
SK Compressor Service creates a customized analysis plan for every company.
Common problems we encounter
Based on hundreds of analyses each year, we often see the same problems recurring:
1. Malfunctioning dryers
Moisture remains one of the biggest culprits in compressed air systems.
2. Outdated or dirty filters
Filters that are not replaced in a timely manner lose their effectiveness.
3. Oil leaking from compressors
This occurs primarily in older machines or systems without adequate oil separation.
4. Leakage Losses
A leaking system allows contaminants to enter and increases your energy bill. We often combine this analysis with a compressed air leak analysis .
5. Incorrect settings
Dryers, filters, and compressors that are set incorrectly cause variations in air quality.
Why SK Compressor Service Is the Right Partner
1. Experienced specialists
Our technicians have many years of hands-on experience in compressed air analysis, troubleshooting, maintenance, and installation.
2. Use of high-quality measuring equipment
We work exclusively with certified and accurate analytical tools.
3. Brand-independent
We analyze systems from all major brands:
KAESER
Atlas Copco
Beko Technologies
Berko
4. Clear Reports
No complicated technical jargon, just clear reports with concrete recommendations.
5. Combination with maintenance and inspections
We offer a full range of services, including:
That way, you have a single, reliable point of contact.
How is a compressed air analysis performed?
Step 1: Intake
We discuss the issues, needs, and business processes.
Step 2: On-site Analysis
Our technician takes measurements at strategic points in the system.
Step 3: Interpretation & Reporting
All results are compiled into a clear report highlighting potential risks and areas for improvement.
Step 4: Advice & Next Steps
We provide advice on maintenance, component replacement, setting optimization, or system modifications.
ISO 8573-1: The Standard for Compressed Air Quality
For many companies, ISO 8573-1 serves as a guiding standard. This standard defines the classes for:
solid particles
oil
water
SK Compressor Service can measure and analyze any class.
When is compressed air analysis required?
Compressed air analysis is required or strongly recommended in:
food industry (HACCP, BRC, IFS)
pharmaceutical manufacturing
medical applications
paint applications
precision engineering industry
electronics manufacturing
SK Compressor Service can provide the necessary documentation for audits and inspections.
Conclusion
Would you like to have the compressed air quality at your company inspected or receive a customized annual analysis plan? Contact SK Compressor Service for a comprehensive compressed air analysis and expert advice.
